Continuous Bio Charcoal Making Plant(Continuous Type)

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Continuous Bio Charcoal Making Plant(Continuous Type)

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Continuous Bio Charcoal Making Plant(Continuous Type) Specification

Frequency
50 Hz / 60 Hz

Model No
CBM-1200C

Efficiency (%)
Above 90%

Driven Type
Electric

Automation Grade
Fully Automatic

Usage & Applications
Biomass charcoal production from various agricultural and forestry residues

Accessories
Conveyor, Cooling System, Cyclone Dust Collector, Flue Gas Filter

Speed
Variable (Automated)

Temperature Range
350C - 650C

Production Capacity
400-500 kg/hr (Bio Charcoal)

Installation Guideline
On-site Installation & Commissioning by Supplier

Motor Power
30 HP (Main Drive)

Type
Continuous Bio Charcoal Making Plant (Continuous Type)

Material
Mild Steel, Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric

Voltage
380V-440V

Power
30 kW (Approx)

Weight (kg)
18000 kg (Approx)

Dimension (L*W*H)
12500 mm x 2800 mm x 3200 mm (Approx)

Color
Industrial Grey / Custom Options

Capacity
1000-1200 kg/hr (Input Material)

Features
Continuous operation, energy efficient, low emissions, integrated safety controls

Power Consumption
24-30 kW/hr

Machine Type
Charcoal Making Plant

Surface Finish
Powder Coated / Painted

Exhaust Gas Handling
Includes gas cleaning and emission reduction modules

Heat Source
External furnace or gasifier (biomass/bio-gas compatible)

Required Operators
2-3 persons/shift

Ash Content in Output
Less than 5%

Charcoal Discharge
Automatic continuous discharge with cooling conveyor

Environmental Compliance
Meets international eco-standards

Noise Level
Below 70 dB

Service Support
Remote monitoring & onsite maintenance available

Safety Systems
Temperature monitoring, automatic shutdown, alarms

Input Feedstock Size
Less than 15 mm (crushed/pre-processed recommended)

Structural Design
Heavy-duty Modular Construction

Charcoal Output Moisture
5-8% (Adjustable)

Operation Mode
24/7 Continuous Processing

Continuous Bio Charcoal Making Plant(Continuous Type) Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Units Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Continuous Bio Charcoal Making Plant(Continuous Type)

Equipment output : 1000-1200kg/h
Dimensions : 12.5*6.5*4.5m
Liner size : 1*10m
Weight : 10t
Power : 28kw

( Low Temperature drum carbonization furance ) Equipped with 7 m feed conveyor and 6 discharger carbon Ratio : 88 %

Purification system

Includes one water spray tank, one condenser tank (or two sets) with increased size
Conveying 7-meter feeding spiral conveyor motor 4-5.5kw (variable frequency motor); Reducer BWD-2-29 4kw
Discharge cooling conveyor screw 6-meter motor 5.5kw; Reducer (motor 5.5kw)

Motor

Main motor: 7.5kw variable frequency drive motor; Reducer ZXY350, speed ratio 43, variable frequency motor 7.5kw
Fan: Main fan (used for extracting smoke), variable frequency motor 7.5kw
Air supply fan: equipped with ignition stove, motor 4kw

The burner includes:

Main burner (stove head): 5
Secondary burner: 1 (used for burning excess flue gas)
Liquefied gas burner (if the fuel is gas): one vaporizer should be equipped (additional cost)

Electrical control cabinet: one main control cabinet; 5 small control cabinets (ignition stove, alarm device)

Ignition system

24/7 Continuous Charcoal Production

Leverage uninterrupted biomass charcoal output with our fully automatic, continuous system. Capable of processing 1000-1200 kg/hr of input feedstock, the plant is engineered for high throughput and sustained operation, making it an excellent choice for industrial-scale biochar production projects.

Advanced Emission Control

The integrated gas cleaning, cyclone dust collector, and emission reduction modules enable the plant to maintain emissions within international environmental standards. This not only safeguards the environment but also aids in regulatory compliance for sustainable operations.

User-Friendly Automation and Safety

Controlled by a PLC-based system, the plant offers reliable automatic operation, safety alarms, real-time temperature monitoring, automatic shutdown, and an automatic discharge system. These features together minimize manual intervention and enhance operator safety.

Customizable and Durable Design

Built with a heavy-duty, modular structure in either industrial grey or custom finishes, the plant can be tailored to various operational needs. Its powder-coated or painted exterior guarantees durability for long service life under demanding industrial environments.

FAQ's of Continuous Bio Charcoal Making Plant(Continuous Type):

Q: How does the continuous bio charcoal making plant operate?

A: The plant uses a continuous feed system where biomass is pre-crushed to less than 15 mm and fed into the reactor. Heated by an external furnace or gasifier, the biomass undergoes pyrolysis to produce charcoal, which is then automatically discharged and cooled via a conveyor, ensuring uninterrupted operation.

Q: What types of feedstock can be used with this plant?

A: The plant is compatible with a wide variety of agricultural and forestry residues, provided the input material is pre-processed or crushed to a size below 15 mm for efficient and uniform conversion into charcoal.

Q: When should maintenance and service be scheduled?

A: While the plant features robust construction and remote monitoring, regular inspection intervals are recommended according to the supplied schedule. Onsite maintenance and technical support are available to ensure continuous, reliable performance.

Q: Where is the continuous bio charcoal making plant typically installed?

A: Installation occurs onsite at the client's facility, with guidelines and commissioning support provided by the manufacturer. The plant is suitable for industrial or large-scale agricultural processing centers looking to convert biomass into valuable biochar.

Q: What are the benefits of using this continuous type charcoal making plant?

A: Key advantages include high-efficiency conversion, low emissions due to advanced gas cleaning, reduced labor requirements owing to automation, and significant production capacity-making it both eco-friendly and economically attractive for biomass utilization.

Q: How are environmental safety and emissions handled?

A: The plant integrates cyclone dust collectors, flue gas filters, and emission reduction systems that comply with international eco-standards, keeping emissions below prescribed limits and ensuring environmental safety.

Q: What operator skills are required for daily operation?

A: Only 2-3 operators per shift are needed, as the process is fully automated and managed via a PLC control panel. Basic technical training is provided to ensure personnel can monitor system parameters and respond to alarms or operational prompts.